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A white cup of black coffee on dark slate between two small dishes: fine pale spray-dried powder on the left, angular dark freeze-dried granules on the right, and a sealed black coffee stick alongside.

How Instant Coffee Is Actually Made, and How to Tell a Good One From a Bad One

September 20, 2026 CafeBank Editorial
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Quick answer: Instant coffee is real coffee that was brewed once, at industrial scale, and then had its water taken away. Quality comes down to four decisions: the green coffee, the roast, how hard the extraction was pushed, and how the water was removed — spray drying with hot gas, or freeze drying at low temperature and low pressure. Freeze drying is gentler on aroma, which is why better products use it, but a mediocre coffee freeze-dried is still a mediocre coffee. You do not have to take anyone's word for any of it: a blind tasting on your kitchen table settles it in twenty minutes.

This blog has spent a lot of words on what happens between a bean and your cup: what extraction is, what a grinder does to particle size, brew ratio and the water you brew with. Instant is the format where somebody else already made every one of those decisions. This article is about how they made them, and how to tell whether they did it well.

What instant coffee actually is

Start with what people get wrong. Instant coffee is not a substitute, not a powder made from something else, and not chemically different from what comes out of your dripper. It is brewed coffee with the water removed. Add water and you are rehydrating a brew somebody else made, in a factory, months ago.

That one sentence explains the rest of the format. It dissolves because the grounds were discarded at the factory, so grind size, bloom and pour technique cannot apply. And its real weakness is not strength or caffeine but aroma, because aroma is volatile and the step that removes water removes volatiles with it.

Steps one and two: brewing, and the concentrate it leaves

How instant coffee is made, in four steps A four-step process diagram. Step one, extraction: roasted, ground coffee is extracted with pressurised hot water. Step two, concentration: water is removed from the extract to thicken it into a concentrate. Step three, drying, which splits into two routes. Spray drying, where the concentrate is sprayed through nozzles into hot gas, giving fine powder. Freeze drying, where the extract is frozen, milled into granules, then dried at low temperature and low pressure, giving angular granules. Step four, agglomeration and packing: spray-dried powder is usually steam-fused into larger granules, and both routes are then packed. FOUR STEPS How instant coffee is made 1 · EXTRACTION Roasted, ground coffee is extracted with pressurised hot water. 2 · CONCENTRATION Water is removed from the extract to thicken it into a concentrate. 3 · DRYING, TWO ROUTES Spray drying The concentrate is sprayed through nozzles into hot gas. Result: fine powder Freeze drying The extract is frozen, milled into granules, then dried at low temperature and low pressure. Result: angular granules 4 · AGGLOMERATION AND PACKING Spray-dried powder is usually steam-fused into larger granules. Both routes are then packed.
Four steps. The two routes split at step three and rejoin at step four.

Roasted coffee is ground and extracted, but not at any temperature or pressure your kettle can reach. Perfect Daily Grind describes the industrial step as extraction with pressurised water at around 175 °C (347 °F), yielding a concentrate in which 25% to 60% of the coffee's soluble compounds have been pulled out.

Hold that range next to your kitchen. A well-made filter coffee extracts around a fifth of the mass of the dry coffee, and going much past that is how a cup turns bitter and hollow, which is the subject of concentration and extraction rate. The factory pushes far beyond where you would stop, because its goal is not one delicious cup. Its goal is yield: the most soluble solids per kilo of green coffee.

This is the first quality fork, and it happens before any drying. Push harder and you get more product per kilo and a flatter, woodier base. Stop earlier and you get less product and a better-tasting one. Nobody prints that number on the jar, but you can taste its consequences.

Step three: taking the water out

The concentrate now has to become a dry solid. There are two industrial answers, and the difference between them is the most useful thing a shopper can know about this category.

Spray drying: fast, hot, cheap

Spray drying pushes the concentrate through atomiser nozzles into hot gas. Wikipedia's account puts the resulting particles at roughly 300 micrometres, drying finished in 5 to 30 seconds, moisture cut by more than 70%. It is quick, it scales, and it is why instant is cheap.

The cost is heat. Volatile aroma compounds do not survive being blown through hot gas, and the flat, slightly burnt, unmistakably "instant" character most people carry in their heads is largely the signature of this step.

Freeze drying: slow, cold, gentler

Freeze drying takes the opposite route. Perfect Daily Grind describes it as a low-temperature, low-pressure dehydration process, also called lyophilisation, and says plainly why producers prefer it: lower temperatures help maintain the coffee's innate flavours and aromas, as well as its quality.

Mechanically: the extract is frozen fast, specifically to avoid growing large ice crystals, then milled into granules, sifted to a uniform size, and freeze dried, where the ice leaves as vapour without ever melting. What is left is the porous, glassy-looking granule you can recognise in the jar.

Fine, even, sandy powder is almost always spray dried; chunky, angular, glassy granules are almost always freeze dried. Not a verdict, but it tells you which process the producer paid for.

Step four: making the powder behave

Very fine powder clumps, floats and refuses to wet properly. So spray-dried coffee is usually agglomerated: the particles are steam-fused, in towers or on belts, into larger granules that dissolve cleanly. Wikipedia dates the practice to around 1968.

It matters for one reason: agglomeration makes spray-dried coffee look like freeze-dried coffee. Granule size is a weaker signal than it appears, so if the label is silent on the drying method, the taste is your only reliable test.

The aroma problem, and how the industry patches it

Close-up comparison of two white ceramic dishes on a dark slate surface: on the left, fine pale-brown spray-dried instant coffee powder; on the right, larger angular dark-brown freeze-dried instant coffee granules.
Fine even powder on the left, angular granules on the right. Agglomeration blurs this cue, so taste is the better test.

Every step above costs aroma. Grinding releases it, extraction strips it into water, drying carries it off with the steam. The industry has an answer: capture aroma compounds during roasting and extraction, then add them back to the finished product. Wikipedia dates those techniques to the mid-1960s and states their purpose plainly, as improving the flavour.

This is neither a scandal nor a selling point. The aroma being returned came off the same coffee. But it is a repair, and a repair tells you something was broken. It also explains why a jar can smell dramatic at the lid and taste thin in the cup: that hit is surface aroma, and there is not much of it.

So what actually separates a good instant from a bad one

Five things, in order:

  1. The green coffee. No process rescues poor raw material. A commodity lot dried beautifully is still a commodity lot.
  2. The roast. Roasted for yield tastes different from roasted for flavour, exactly as it does with beans.
  3. How hard the extraction was pushed. The 25% to 60% range above is enormous, and the top of it does not taste like the bottom.
  4. The drying method. Freeze drying is gentler on aroma. It is also the step most likely to be printed on the label, which is why it gets over-weighted.
  5. The packaging. Dried coffee pulls in moisture, and moisture is what bricks the granules and flattens the taste. A single-serve sealed sachet is never opened twice; a big jar starts ageing the day you open it.

"Freeze dried" is one item out of five: real evidence about the producer's priorities, not a promise about the cup.

A blind tasting you can run at home

This works on any brand, including ones we do not sell, and needs nothing beyond cups and a scale.

Use a fixed ratio. The research behind the Perfect Daily Grind piece prepared its samples at 20 g of soluble coffee per litre of water, which is 2 g in 100 ml. Use it for every sample. It is not necessarily the tastiest strength; it is the same strength, so you compare coffees rather than concentrations.

  1. Pick three. One of them a supermarket spray-dried powder as your control. Three is plenty; palate fatigue is real.
  2. Weigh, do not scoop. Granule shapes differ wildly in density, so a level teaspoon of one product is a different dose of another. This is the biggest reason home comparisons go wrong.
  3. Same water, same temperature, same cup. Water matters here as much as it does for brewed coffee, the subject of our water article. One kettle, one pour, identical cups.
  4. Code the cups. Numbers on the bottoms, then shuffle. If you know which cup is the expensive one, you are testing the price.
  5. Smell first, dry and wet. The granules, then the cup as you pour, then again after a minute. A jar that is thrilling dry and silent wet is telling you about surface aroma.
  6. Score four things, not everything. The researchers used a fifteen-attribute lexicon and a five-point intensity scale. You need four: aroma, sweetness, bitterness, aftertaste. Then one line on whether you would drink a second cup.
  7. Taste warm, then cold. Defects hide behind heat. A thin or papery finish that was invisible at 70 °C is obvious at room temperature.

Two habits make the result worth something: keep the ratio identical even when a sample tastes weak, and write your notes before you unmask the cups.

What instant cannot do

The honest limit: no instant reaches the top end of a good brewed cup, because the aromatics that make that cup exciting are largely gone by the time the water leaves. If you want the clarity of a well-made pour-over, our pour-over guide is the better use of your morning. What instant offers instead is coffee with no grinder, no filter, no technique and no cleanup, identical every time, where the alternative is no coffee at all. Judged as that, a good one is impressive food engineering.

Where CafeBank fits

Overhead view on oak of the three CafeBank instant formats in a row: the black 20g Exclusive Blend flat pouch with gold trim, the long thin 10g Active Blend stick, and the square Coffee Tabs sachet, with a white cup at the right for scale.
All three CafeBank products are instant formats: a flat 20g pouch, a 10g stick and a square Tabs sachet, cup for scale.

Everything CafeBank sells is an instant format, so the process above is our own category. There are three: CafeBank SFE Tongkat Ali Maca Guarana Coffee 20g, CafeBank SFE Maca & Guarana Coffee 10g, and CafeBank SFE Maca & Guarana Coffee Tabs. The 20g pouch and the 10g stick are single-serve sealed formats, which is the packaging answer to point five above: nothing is opened twice. The Tabs are freeze-dried Arabica with the plant extracts pressed into tablets, for when there is no hot water at all. The format comparison is in Coffee Tabs vs instant coffee sticks.

Two composition notes. The herbal components use supercritical CO2 (SFE) extraction, with no ethanol or hexane in the herbal extraction process; that is how the plant extracts are made and says nothing about the coffee's drying step. And the formulas differ: tongkat ali is in the 20g Exclusive only, while the 10g stick and the Tabs are maca and guarana. All three contain caffeine, and all three contain milk.

The caffeine you already know, in the cup you already drink.

And if your coffee happens at home from beans you grind yourself, you need none of the three. We would rather give you a better tasting method.

Who should take a little extra care

Contains caffeine. Not recommended for children or pregnant women. All three formats also contain milk, so they are not suitable for anyone with a milk allergy or lactose intolerance.

These statements have not been evaluated by the Food and Drug Administration. This product is not intended to diagnose, treat, cure, or prevent any disease. This article is general information about food ingredients, not medical advice. If you are pregnant or nursing, take prescription medication, or have a heart, thyroid or anxiety condition, talk to your doctor before adding a caffeinated botanical product to your routine.

Frequently asked questions

Is instant coffee real coffee?

Yes. It is brewed coffee with the water removed, then dried into a powder or a granule. Adding hot water rehydrates a brew that was made at a factory rather than in your kitchen. Nothing other than coffee is required to make it.

What is the difference between spray-dried and freeze-dried instant coffee?

Spray drying pushes the coffee concentrate through atomiser nozzles into hot gas, drying it in seconds into a fine powder. Freeze drying is a low-temperature, low-pressure process, also called lyophilisation, in which the frozen extract loses its ice as vapour. Freeze drying is gentler on aroma, which is why producers who care about flavour prefer it, but it is one of five quality factors and not a guarantee on its own.

Why does instant coffee smell stronger than it tastes?

Because aroma is lost at every stage of production, and manufacturers add back aroma compounds captured during roasting and extraction. Those aromatics sit at the surface, so opening the jar gives a vivid hit the cup cannot sustain.

Can I judge instant coffee at home without special equipment?

Yes. Weigh every sample to the same ratio, 2 g of coffee per 100 ml of water, use one kettle and identical cups, code the cups so you do not know which is which, and score four things: aroma, sweetness, bitterness and aftertaste. Taste each one warm and again at room temperature, because a thin finish hides behind heat.

Does a bigger granule mean better instant coffee?

No. Spray-dried powder is usually agglomerated: the fine particles are steam-fused into larger granules so they dissolve cleanly and do not dust. That makes spray-dried coffee look like freeze-dried coffee, so read the label and trust a blind tasting over the look of the jar.

Related Coffee Academy reading

  • What Is Extraction?
  • Coffee Concentration and Extraction Rate
  • The Impact of Water on Coffee
  • Coffee Grinder Guide: Burr vs Blade, Flat vs Conical
  • How to Brew an Excellent Pour-Over Coffee

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Use Coffee Academy to connect extraction, brew ratio, water, grind, distribution, and brewing methods before changing beans.

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